AUTOMATIC LINES for packaging liquid forms
A reliable system of connected machines – washing machines, sterilization modules, fillers, setters, sealers and labelers that are connected by conveyors.
Automatic filling, sealing and labeling of packaging 0.5l – 10l
The automatic line is a system of connected machines made from stainless steel (washing machines, sterilization modules, fillers, setters, cappers and labelers) for packaging liquid and viscosious products in packaging of various sizes and shapes, with screw closures. Each of the individual machines is easy for integration in an already existing customers system or packaging line. In the context of industry 4.0, the automatic line posseses an online monitoring system for managing, or adjusting the customers production parameters remotely.
Omniprojekt is the leader in the region in the production of highly productive automatic lines for almost all branches of industry!
Flexibility (quick and easy switching to another format)
Stability ( high pecision and repeatability)
Adaptability (easy integration into the customer’s existing system)
Water, alcoholic beverages, honey, motor oils, antifreeze, motor grease, medical solutions, liquid fertilizers, construction additives, abrasive and aggressive liquids, etc.
Petrochemicals, Chemistry, Pharmacy, Food, Beverages, Construction and others.
4.000 bottles/hour
Benefiti
Key Characteristics
| Parameter | Characteristics | Description |
|---|---|---|
| The product being packaged | Most liquid products | From low viscosity to high viscosity products |
| Dozing | Volumetric meters (a defined volume is achieved) | Progressive raising and lowering of the dosing tubes |
| Packaging | PVC or glass packaging from 0.5l – 10 l | A suitable module is created for each type of packaging |
| Closures | Different shapes and threads | The shutter orientation, selection and placement system depends on the type |
| Installation of the shutters | Pick-and-place (in passing) | Transport, installation and closing |
| Closing the shutters | With detection of the closing moments | Via power steering motor |
| Interoperational transport | Conveyor belts | Drives the motor and inverter with adjustable speed |
| Synchronization | Managment of the work process via PLC | In order od achieving the maximum capacity of the line |
| Capacity | 4.000 bottles/hour | With high dosing precision |
| Dimensions | Mass 700-800 kg | 3.000 x 1.400 x 2.000 mm |
Maximum quality and high accuracy – The best materials and built-in components
Overfilling system (overdosing is not possible)
Built-in SIEMENS HMI – process management via PLC
Built-in sensor subsystems – monitoring machine functions
Minimal downtime – availability of spare parts, remote control of the machine
Modularity – quick and easy replacement of parts when switching to another format
A wide selection of marking methods, or direct printing
Accurate mechanical and electrical instructions + material certificates.
- Modul za odbacivanje nekorektnih boca
- Maseni, ili magnetni merač – U osnovnoj verziji doziranje je klipnim pumpama, volumetrijski princip
- Sistem za težinsku kontrolu – meri praznu bocu na ulazu i napunjenu bocu na izlazu, sa povratnom spregom za korekciju doziranja (checkweighing)
- Inspekcijski sistem – za pravilno postavljanje zatvarača i inspekcija prisustva etikete i ispisa Ink Jet štampača (sa mehanizmom za odbacivanje nekorektnih boca)
- Monitoring sistem (online pristup kontrolnim sistemima mašine na daljinu)
- Integrisana stanica za etiketiranje
- Ink jet printer
- Stanica za ispiranje inertnim gasom
- Infeed sto – za autodopunu prazne amabalaže
- Sabirni sto – za gotov proizvod
- Validaciona dokumentacija IQ i OQ
Machines linked in line
Linear filling machine
Dosing is done with a flow meter, a pneumatically controlled valve that also serves against dripping; the rise of the dosing tube is synchronized with the liquid level in the canister
Capper placing
The automatic system consists of a drum, a conveyor for selection and orientation, an introduction for delivery and a mechanism for placing the closure on the neck of the bottle
Automatic capper
The system positions the bottles under the head, which descends, and with its rotating movement, the shutter is twisted at the set speed and set torque; eventually the head rises back up
Automatic labeler
The bottles come to the labeling position, the head unrolls the label roll, the labels are separated from the carrier paper and stuck on the packaging. It is finished by ironing the label
Other standard elements of the lines: Transport system of filler, capper and labeler, Buffer vessel, Collection table for finished products, Monitoring system for remote monitoring and adjustment…
Compatible elements with the lines: Format head parts for other size/shape of closures, Clean air bottle washing machine, Excise stamp gluing machine…
We accept to create your new packaging line – from the choice of packaging to palletizing
Do you want more information about our products, or to supplement your existing packaging line?
Our expert team will be happy to get involved in the consultation process for your new or existing equipment.
Contact us >>>