Monoblock – Automated flexible system for filling CREAM and PASTE into tubes
A reliable tube packaging system: orientation and placement of empty tubes + dosing of creamy and semi-solid products + closing (welding plastic – PE, or lacing metal – Al tubes)
Monoblock for filling and closing PE/Al tubes 15-250ml
Monoblock is a compact, multipurpose carousel system made of stainless steel, for packing cosmetic, pharmaceutical, or food, cream and semi-solid products of different viscosity, in plastic or metal tubes of different sizes and shapes, with different types of closures. In the context of Industry 4.0, it has an online monitoring system for managing or adjusting the customer’s production parameters remotely. It is produced in the version OT.205 (semi-automatic, for young companies with smaller series) and OT.301 (fully automatic).
Omniprojekt is the regional leader in the production of monoblocks for packaging creams into tubes, across various industrial sectors
produced in the version OT.205 (semi-automatic, for young companies with smaller series) and OT.301 (fully automatic)
Flexibility (quick and easy switching to another format)
Simplicity (to manage, clean and maintain)
Long service life (20 years on average)
Toothpaste, pharmaceutical ointments, denture adhesive cream, creams, gels, shampoos, hair dyes, glues, silicones, ketchup, mayonnaise, mustard, etc.
Plastic, laminate, aluminum, aluminum-laminate, polyethylene, polyethylene-laminate, etc.
Cylindrical (with Euro hole, with curved seam), oval, conical, mascara pens, cartridges, jars, etc.
Pharmacy, Food, Cosmetics, etc.
2.000 tubes/hr (version OT.301), and 1.000 tubes/hr (version OT.205)
Benefits
Key characteristics
| Parameter | Characteristics | Description |
|---|---|---|
| Packaging | Ø 19-50 mm, 70-200 mm | PVC or metal tubes |
| Tubes in nest | 12 (OT205), i.e. 14 (OT301) | Simple and quick nest change |
| Tubes positioning | Automatiqly (OT301), i.e. manually (OT205) | Tube sockets are simply interchangeable parts – they are made according to any tube diameter |
| Product that is being packed | Most cream/paste forms | Toothpaste, pharmaceutical ointments, creams, gels, shampoos, glues, silicones, ketchup, mayonnaise, mustard |
| Capacity | 1.000 pcs per hour (OT205) 2.000 pcs per hour (OT301) | With high dosing precision |
| Dosing | 15-250 ml | Number of dosing tubes: 1 (OT205), i.e. 2 (OT301) |
| Closing PVC tubes | Welding + trimming | Rotating and positioning according to the marker |
| Closing Al tubes | Pre-preparation + lacing | Rotating and positioning according to the marker |
| Function control | With built-in SIEMENS HMI | Work process control via Programmable Logic Controller (PLC) |
| Dimensions | 1.000 x 1.500 x 2.000 mm | (without transporters) |
Maximum quality and high accuracy – The best materials and built-in components
Overfilling system (overdosing is not possible)
Built-in SIEMENS HMI – process management via PLC
Built-in sensor subsystems – monitoring machine functions
Minimal downtime – availability of spare parts, remote control of the machine
Modularity – quick and easy replacement of parts when switching to another format
A wide selection of marking methods, or direct printing
Accurate mechanical and electrical instructions + material certificates.
The machine has a Module for PE/PVC tubes (heating the top of the tube, welding and trimming) and a Module for Al tubes (pre-preparation and lacing). When the PVC/PE module is working, the Al module is passive and vice versa.
Special benefits for specific industries:
- Cosmetics: Possibility of different tube designs, no damage when dispensing high gloss tubes, wide range of closures
- Pharmacy: Compliant with GMP standard, code scanning, Validation documentation IQ and OQ
- Food: Simple maintenance of prescribed cleanliness, food grade, possibility of packing products with small particles
- Toothpastes: Possibility of packaging high viscosity products, changing products for packaging in small batches
Usual monoblock content
Carousel with nests for step positioning
The carousel has 10 nests, the rotation of the carousel from one working position to the next is electromotive, electronically regulated; Tube placement is done manually or automatically
Dosing with a linear servoactuator
Dose setting is done by electronic parameter setting, which ensures dosing accuracy, excellent dose reproducibility and high-quality filling of the tube.
Module for Closing and trimming PE tubes
Special tool with el. heats the digestion zone with heaters; A filled tube with a heated tip comes to clamp and cool the tip; Finally, the top of the tube is trimmed just above the weld
Module for Lacing aluminum tubes
The module consists of an assembly for lacing the top of the tube with an electric motor on the main drive and an assembly for height adjustment; Double lacing is done
Other standard elements of the monobloc: Support structure, Transport system, Automatic orientation of the tube according to the marker, Remote support…
Compatible elements with the monobloc (optional): Format parts for another tube diameter, Chiller for cooling the welding machine, Inkjet printer…
Interested in this machine?
Do you want more information about our products, or to supplement the existing packaging line?
Our expert team will be happy to get involved in the consultation process for your new or existing equipment.