Monoblock – Automated flexible system for filling LIQUID forms

A reliable system for liquid dosing, bottle and cap transport, cap placement/closing, labelling, laserjet and process inspection

Monoblock for filling, closing and labeling bottles 10-500 ml

Monoblock is a compact, fully automatic, multi-purpose rotating system made of stainless steel, designed according to the GMP standard for packaging food, abrasive, corrosive, or flammable liquid products of different viscosities, in bottles of different sizes and shapes, with screw, cork, or lace closures. In the context of Industry 4.0, Monoblok has an online monitoring system for managing or setting the customer’s production parameters remotely. It is produced in the version SPX-1500 and DPX-3000

Omniprojekt is the regional leader in the production of monoblocks for nearly all industrial sectors.

Flexibility (quick and easy switching to another format)
Stability (high precision and repeatability)
Long service life (20 years on average)
Products that are packed:
Syrups, drops, injection solutions, tinctures, perfumes, shampoos, alcoholic beverages, juices, etc.
Branches of industry:
Pharmacy, Dairies, Food for pets, Nutrition, Beverages, Cosmetics, etc.
3.000 bottles/hr (series MBD), or 1.500 bottles/hr (Series MB)



The compact construction allows installation and operation in a room of smaller dimensions


Provided service and spare parts + remote control and interventions (during the entire working life)


For different types of packaging (made of glass or PVC), the change is made in 15-20 minutes

Key characteristics

Packagingfrom 10 – 500 mlPVC or glass bottles
Product that is being packedmost liquid productsSyrups, drops, perfumes, shampoos, injection solutions, brandy, tinctures, etc
CapacityUp to 3.000 bottles/hr (DPX 3000)
Up to 1.500 bottles/h (SPX 1500)
With high dosing precision
DosingVolumetric, mass, or magnetic meterProgressive raising and lowering of the dosing tubes
Installation of shuttersPick-and-place (in passing)Transport, installation and closing
Closing of shuttersWith detection of the closing momentWith servo motor
Function controlWith built-in SIEMENS HMIManagement of the work process via PLC
DimensionsMass 700-800 kg3.000 (L) x 1.400 (W) x 2.140 (H) mm
Maximum quality and high accuracy – The best materials and built-in components
Overfilling system (overdosing is not possible)
Built-in SIEMENS HMI – process management via PLC
Built-in sensor subsystems – monitoring machine functions
Minimal downtime – availability of spare parts, remote control of the machine
Modularity – quick and easy replacement of parts when switching to another format
A wide selection of marking methods, or direct printing
Accurate mechanical and electrical instructions + material certificates.

  1. Module for rejecting incorrect bottles
  2. Mass or magnetic meter – In the basic version, dosing is by piston pumps, volumetric principle
  3. Weight control system – measures the empty bottle at the entrance and the filled bottle at the exit, with feedback for dosage correction (checkweighing)
  4. Inspection system – for correct placement of the closure and inspection of the presence of the label and print of the Ink Jet printer (with a mechanism for rejecting incorrect bottles)
  5. Monitoring system (online access to remote machine control systems)
  6. Integrated labeling station
  7. Ink jet printer
  8. Station for rinsing with inert gas
  9. Infeed table – for automatic filling of empty packaging
  10. Collection table – for the finished product
  11. Validation documentation of IQ and OQ

Usual monoblock content

Mechanism for step positioning

The supporting structure carries the other modules of the monobloc line. The movement of the bottles in the carousel is circular-stepping; The machine comes with one carousel star assembly for one bottle format

Dosing system with flow meters

Mass meters with 3-A and EHEDG certificates, Accuracy better than ±1 % + high repeatability, Lifting and lowering of tubes is done via electric motor-inverter

A system for selecting and setting shutters

In the drum, the selection and orientation of the shutter is carried out using the vibro module; Transport by positioning guide; The photocell detects the presence of the shutter

System for twisting the threaded shutter

The screwing process includes lowering the head down, screwing the shutter with the specified torque and returning the head to the initial position; The shape of the head corresponds to one fastener

Other standard elements of the monoblock: Support structure, Transport system, Buffer tank + Pump for autoreplenishment, Infeed rotary table, Remote support…

Compatible elements with the monoblock: Labeling system with an integrated transport mechanism, Aluminum fastener lacing mechanism, Inkjet printer…

© Monobloc for filling, sealing and labeling
© Monoblock for cosmetic packaging. oils – Oleo Therapy, Fagron Croatia
© Monoblock for filling, closing, labeling, Inkjet – Abela Pharm, Bg
© Monoblock for packing oral solution – Replekfarm, Skopje
Monoblok za punjenje i zatvaranje bočica – Fm Pharm, Subotica
Monoblok za punjenje, zatvaranje, etiketiranje, inkjet – Hemofarm, Šabac
Monoblok za pkovanje Povidno jod – Hemofarm, Šabac
Monoblok za punjenje i zatvaranje injekcionih rastvora –
Monoblok za pakovanje dezifenkcionog sredstva – Sigma, Kula
Monoblok za biljne kapi – Institut “Dr Josif Pančić”, Pančevo
Monoblok za pakovanje sirupa – Pharmanova, Obrenovac
Monoblok za kapi za nos –

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Do you want more information about our products, or to supplement the existing packaging line?

Our expert team will be happy to get involved in the consultation process for your new or existing equipment.