Monoblock – Automated flexible system for filling LIQUID forms
A reliable system for liquid dosing, bottle and cap transport, cap placement/closing, labelling, laserjet and process inspection
Monoblock for filling, closing and labeling bottles 10-500 ml
Monoblock is a compact, fully automatic, multi-purpose rotating system made of stainless steel, designed according to the GMP standard for packaging food, abrasive, corrosive, or flammable liquid products of different viscosities, in bottles of different sizes and shapes, with screw, cork, or lace closures. In the context of Industry 4.0, Monoblok has an online monitoring system for managing or setting the customer’s production parameters remotely. It is produced in the version SPX-1500 and DPX-3000
Omniprojekt is the regional leader in the production of monoblocks for nearly all industrial sectors.
Flexibility (quick and easy switching to another format)
Stability (high precision and repeatability)
Long service life (20 years on average)
Syrups, drops, injection solutions, tinctures, perfumes, shampoos, alcoholic beverages, juices, etc.
Pharmacy, Dairies, Food for pets, Nutrition, Beverages, Cosmetics, etc.
3.000 bottles/hr (series MBD), or 1.500 bottles/hr (Series MB)
Benefits
Key characteristics
| Parameter | Characteristics | Description |
|---|---|---|
| Packaging | from 10 – 500 ml | PVC or glass bottles |
| Product that is being packed | most liquid products | Syrups, drops, perfumes, shampoos, injection solutions, brandy, tinctures, etc |
| Capacity | Up to 3.000 bottles/hr (DPX 3000) Up to 1.500 bottles/h (SPX 1500) | With high dosing precision |
| Dosing | Volumetric, mass, or magnetic meter | Progressive raising and lowering of the dosing tubes |
| Installation of shutters | Pick-and-place (in passing) | Transport, installation and closing |
| Closing of shutters | With detection of the closing moment | With servo motor |
| Function control | With built-in SIEMENS HMI | Management of the work process via PLC |
| Dimensions | Mass 700-800 kg | 3.000 (L) x 1.400 (W) x 2.140 (H) mm |
Maximum quality and high accuracy – The best materials and built-in components
Overfilling system (overdosing is not possible)
Built-in SIEMENS HMI – process management via PLC
Built-in sensor subsystems – monitoring machine functions
Minimal downtime – availability of spare parts, remote control of the machine
Modularity – quick and easy replacement of parts when switching to another format
A wide selection of marking methods, or direct printing
Accurate mechanical and electrical instructions + material certificates.
- Module for rejecting incorrect bottles
- Mass or magnetic meter – In the basic version, dosing is by piston pumps, volumetric principle
- Weight control system – measures the empty bottle at the entrance and the filled bottle at the exit, with feedback for dosage correction (checkweighing)
- Inspection system – for correct placement of the closure and inspection of the presence of the label and print of the Ink Jet printer (with a mechanism for rejecting incorrect bottles)
- Monitoring system (online access to remote machine control systems)
- Integrated labeling station
- Ink jet printer
- Station for rinsing with inert gas
- Infeed table – for automatic filling of empty packaging
- Collection table – for the finished product
- Validation documentation of IQ and OQ
Usual monoblock content
Mechanism for step positioning
The supporting structure carries the other modules of the monobloc line. The movement of the bottles in the carousel is circular-stepping; The machine comes with one carousel star assembly for one bottle format
Dosing system with flow meters
Mass meters with 3-A and EHEDG certificates, Accuracy better than ±1 % + high repeatability, Lifting and lowering of tubes is done via electric motor-inverter
A system for selecting and setting shutters
In the drum, the selection and orientation of the shutter is carried out using the vibro module; Transport by positioning guide; The photocell detects the presence of the shutter
System for twisting the threaded shutter
The screwing process includes lowering the head down, screwing the shutter with the specified torque and returning the head to the initial position; The shape of the head corresponds to one fastener
Other standard elements of the monoblock: Support structure, Transport system, Buffer tank + Pump for autoreplenishment, Infeed rotary table, Remote support…
Compatible elements with the monoblock: Labeling system with an integrated transport mechanism, Aluminum fastener lacing mechanism, Inkjet printer…
Interested in this machine?
Do you want more information about our products, or to supplement the existing packaging line?
Our expert team will be happy to get involved in the consultation process for your new or existing equipment.