Packaging of POWDER products in self-forming bags
Pouchmachine – Automatic vertical packer (AVP) for accurate, fast and efficient dosing and sealing in packaging
AVP – Doses, measures, makes bags, seals, prints batches and counts
AVP is a next-generation fully automated machine constructed from stainless steel and equipped with a servo drive. It is designed for primary packaging of powdered products in self-forming bags, operating in either sequential or continuous mode. Work process control is facilitated through Programmable Logic Controller (PLC), encompassing dosing, measuring, bag formation, sealing, batch printing, and finished product counting. Sensor subsystems monitor all machine functions, and in line with Industry 4.0 standards, AVP features an online monitoring system enabling remote management and adjustment of customer production parameters.
Reliable packaging in bags for almost all branches of industry
High precision, repeatability and reliability
Low operating costs with low energy consumption
Remote technical support
Ground coffee, powdered sugar, vanilla sugar, baking powder, cocoa, pudding, whipped cream, semolina, breadcrumbs, flour, spices, salt, baking soda, detergent, plant extracts, collagen, sweetener, flavors, colors, etc.
Nutrition, Chemistry (hygiene, veterinary and plant protection products)
2.400 bags/h
Benefits
Key characteristics
| Parameter | Characteristics | Description |
|---|---|---|
| Packaging | – Cushioned with falta – A pillow case – Stabilo bag | The machine is set up for thermal welding of paper foils and packaging materials (monofilms), different bags: Bags and foils |
| Bags and foils | – Maximum foil width 420 mm The size of the bag is determined by the collar/tube assembly | Different bag sizes can be formed on one machine (with different collar/tube assembly). Quick and easy collar change to change from one pouch format to another Capacity |
| Capacity | Up to 40 bags/min | The capacity of the machine is the number of dosed and sealed bags per minute. It depends on the size of the bag Dosage |
| Dozing | Screw dispenser PD 500 with servo drive | One type of auger can cover several types of products. The auger is designed to give the best results according to the impact product |
| Suction basket | The volume of the basket is 30 l | It is necessary to maintain a constant level of product in the suction basket. Function control |
| Function control | Film withdrawal, heating temperature, execution of functions, etc. | All the functions performed by the machine are monitored by the corresponding sensor subsystem. Optional equipment |
| Optional equipment | Screw conveyor PT | It is used for auto-replenishment of the suction basket of the PD 500 auger dispenser |
Maximum quality and high accuracy – The best materials and built-in components
High nominal power
Built-in SIEMENS HMI – process management via PLC
Built-in sensor subsystems – monitoring machine functions
Minimal downtime – availability of spare parts, remote control of the machine
Modularity – quick and easy replacement of parts when switching to another format
Fast cleaning due to excellent accessibility – Minimal maintenance costs
Accurate mechanical and electrical instructions + material certificates.
The automatic vertical packing machine AVP is intended for the formation of pillow-shaped bags with three seams:
- The bag is formed by pulling the foil over the collar assembly using a servo-motorized crawler mechanism
- By transverse and longitudinal welding of the resulting hose, the bag gets its final shape and dimension
- The bag welding mechanism is powered by a servo motor drive mechanism.
- All elements in contact with the product being packed are made of chrome steel
- The operation process of the machine is managed by a computer PLC + HMI (touch panel)
- Commands are issued via the HMI and their execution is monitored
- Main units of the machine: film pulling mechanism, film guiding mechanism, bag cross welding mechanism, bag longitudinal welding mechanism, bag cutting mechanism, inner frame, outer frame, pneumatic installation and control electronics, el. cupboard
- The product to be packaged is inserted by the auto-replenishment system into the hopper of the appropriate dosing system
- Dosing is done with a dispenser designed according to the specified type of product
- One set of collar/pipe for one bag size is supplied with the automatic vertical machine, and for other bag sizes according to agreement
Main modules
Screw conveyor for automatic filling
It consists of a receiving basket, a transport pipe with a worm coil, a bearing, transmission of movement through a reducer and an electric motor. He is in touch with the donors
Foil pulling mechanism over the collar
The bag is pillow-shaped with three seams, with or without a falta; The bag is formed by pulling the foil over the collar assembly using a servo-motorized crawler mechanism
Bag welding and forming system
By transverse and longitudinal welding of the resulting foil hose, the bag gets its final shape and dimension; The drive of the bag welding mechanism is servo-motorized
Dosing system – Screw dispenser
The dosing system is a screw doser, and the drive is a servo motor with a driver. The size of the dose is determined by the angle and speed of rotation of the screw.
Other standard modules of the AVP machine: Support structure, Film path correction mechanism, Collar assembly for other bag size, Turntable, Output conveyor, Remote support…
Optional elements for the AVP machine: CHECKWEIGHER for checking the mass of the bags, System for introducing inert gas, Mechanism for forming the fold, Mechanism for aligning the bottom of the bag, Inkjet printer…
Interested in this machine?
Do you want more information about our products, or to supplement the existing packaging line?
Our expert team will be happy to get involved in the consultation process for your new or existing equipment.