Monoblock for packing powder products

The monobloc machine for dosing powder products is designed to meet high standards and relevant regulations in the pharmaceutical industry. All parts in contact with the product are made of FDA-approved materials and are supplied with appropriate certificates. The parts are designed to be easily disassembled and easy to maintain.

GMP standard

The machine is designed in compliance with GMP standards. Special attention is paid to ergonomics, which ensures constant visual control of all stages of the process and ensures easy access to all parts of the machine. Parameters can be set, saved via the operation panel – Production monitoring ensures standardization of the process, resulting in higher levels of efficiency and quality of the process. Capacity up to 3,000 b/h. The monobloc is made of a stable supporting structure and frame made of stainless steel with plexiglass. The dosing system is with a screw dispenser. The drive of the screw dispenser is a servo motor. The auger dispenser has its own receiving basket with agitator.

Work process through PLC

Installation of shutters in the passage or installation with a cylinder, pick and place. We suggest an appropriate system of orientation and selection of fasteners depending on the type of fastener. The closing of the shutter is done via a servo motor with the detection of the closing moment. All functions performed by the machine such as transporting bottles, closures, placement of closures, execution of functions, etc. are monitored by the corresponding sensor subsystem. Management of the work process via PLC, with built-in SIEMENS HMI. The best materials ensure maximum quality and high accuracy. Accurate mechanical and electrical instructions, material certificates. Quick and easy change of parts when switching from format to format.

Optional

Discarding incorrect bottles
Dosing via mass meters
Dosing via magnetic meters
Weight control system that measures the empty bottle at the entrance and measures the filled bottle at the exit with feedback in terms of correction of the dosing system (checkweighing)
Infeed table at the entrance for automatic replenishment of empty packaging and collection table for the finished product
Validation documentation of IQ and OQ
Monitoring system (remote access to the management and control systems of the machine)
Labeling
Ink jet printer
Inspection system for correct placement of the shutter and inspection of the presence of the label and print of the Ink Jet printer (with a mechanism for rejecting incorrect bottles)